DIE-CUTTING SYSTEMS

Swiss Die-Cutter™ B4

Performance

The Berhalter Swiss Die-Cutter™ B4 embodies the DNA of the Berhalter high-performance die-cutting machines and makes its strongest statement yet in terms of technology, intelligence and performance. The currently most powerful and innovative high-performance die-cutting machines in exactly the design you need for your production.

Excellence

Whether you want to die-cut flat packaging lids, deep-drawn lids, paper labels or IML labels for medium to higher runs, you can meet all requirements and increase your profit margin with the Swiss Die-Cutter™ B4. Top-class quality at the lowest possible production costs. Maximum die-cutting performance and digitalization.

DIE-CUTTING SYSTEMS

Swiss Die-Cutter™ B4

Performance

The Berhalter Swiss Die-Cutter™ B4 embodies the DNA of the Berhalter high-performance die-cutting machines and makes its strongest statement yet in terms of technology, intelligence and performance. The currently most powerful and innovative high-performance die-cutting machines in exactly the design you need for your production.

Excellence

Whether you want to die-cut flat packaging lids, deep-drawn lids, paper labels or IML labels for medium to higher runs, you can meet all requirements and increase your profit margin with the Swiss Die-Cutter™ B4. Top-class quality at the lowest possible production costs. Maximum die-cutting performance and digitalization.

What Materials and Applications Can Be Die-Cut with the Swiss Die-Cutter™ B4?

Swiss Die-Cutter™ B4 – Precision and Versatility in Die-Cutting of Foil, Film, Paper & More

Key Facts

Swiss Die-Cutter™ B4
Swiss Die-Cutter™ B4 – High-Performance Die-Cutting Machine

227'000

Output up to 227'000 lids and labels per hour with tool 10up Ø 75.5 mm
Swiss Die-Cutter™ B4 – High-Performance Die-Cutting Machine

500

Maximum 500 strokes/min
Swiss Die-Cutter™ B4 – High-Performance Die-Cutting Machine

13

Up to 13 servo drives for an optimal production quality
Swiss Die-Cutter™ B4 – High-Performance Die-Cutting Machine

450 x 510

Tool area 450 x 510 mm for maximal cavities
Swiss Die-Cutter™ B4 – High-Performance Die-Cutting Machine

100

Up to 100 m/min. processing speed and 195m/s2 accelerate
Swiss Die-Cutter™ B4 – High-Performance Die-Cutting Machine

1.9

Power consumption 1.9 kWh only, less than a hairdryer

Highlights

Swiss Die-Cutter™ B4
60+

More than 60 years experience in die-cutting
32+

More than 32 years experience in IML
30+

More than 30 years experience in remote support
10+

More than 10 years experience in robotics
7x

7-times Innovater
of the Year
1

The number one
in die-cutting

Info Sheet

Swiss Die-Cutter™ B4

CUTcontrol™ – Smart IIoT Service Platform for Die-Cutting

Boost die-cutting efficiency with real-time data, predictive maintenance, and intelligent monitoring. CUTcontrol™ offers full transparency, live dashboards, and optimized machine utilization to reduce downtime and maximize performance. Make data-driven decisions with our advanced IIoT solution. The basic CUTcontrol™ platform is free for all BERHALTER Swiss Die-Cutter™ B4 and B6 customers.

Die-Cutting Tools

High-precision die-cutting tools optimally tailored for every job. Small to large die-cutting jobs, simple to very complex die-cutting geometries, single-row and double-row die-cutting tools, single or multi-station die-cutting tools for deep drawing, perforation, creasing, die-cutting, doming and embossing.

Upgrade your System

Maximum added value with the additional options INNOVATION by die-cutting. Expand your die-cutting machine and increase quality, efficiency and productivity. This is made possible by our modular system with high-tech components, which can be tailored to your individual requirements.

Markets

Most people wish good health for their future. As a megatrend, it shapes all areas of life – as do nutrition and packaging solutions.

Frequently Asked Questions (FAQ) About Die-Cutting Challenges and Solutions

Effective Solutions to Common Problems and Issues.

I have problems with lid curling in die-cutting. How do I stop it?

1Solution: BERHALTER Swiss Die-Cutting’s advanced anti-curling technology
By reducing foil deflection, BERHALTER Swiss Die-Cutting machines minimize material distortion, effectively preventing lid curling and ensuring high-quality output. Lid curling is a frequent issue in standard die-cutting machines across global industries, often caused by excessive foil deflection. BERHALTER Swiss Die-Cutting machines are engineered to prevent this by minimizing material distortion and ensuring optimal processing.

I have foil, film, or material misalignment issues. How does pre-centering ensure precise positioning?

1Solution: BERHALTER Swiss Die-Cutting’s pre-centering system
Fully automatic roll pre-centering ensures precise alignment of the roll/reel and material right from the start, preventing initial misalignment and ensuring accurate print-to-die registration from the very beginning of the process.

I struggle with foil, film, or material drifting. How does web guiding stabilize alignment?

1Solution: BERHALTER Swiss Die-Cutting’s web guiding system
Fully automatic foil/web guiding system ensures precise material alignment throughout the die-cutting process, preventing foil from running off track, compensating for deviations, and ensuring smooth, controlled foil movement for optimal print-to-die registration.

I experience unstable foil, film, or material tension. How does tension control improve stability?

1Solution: BERHALTER Swiss Die-Cutting’s tension control system
Fully automatic tension control further ensures precise material/foil alignment, preventing material shifts and ensuring consistent and stable die-cutting performance. Roll/material/foil alignment ensures consistent tracking and registration, eliminating common misalignment challenges in conventional die-cutting processes. Many die-cutting machines worldwide struggle with foil misalignment, leading to registration inconsistencies due to inadequate web guiding and tension control. BERHALTER Swiss Die-Cutting’s advanced pre-centering and web guiding systems ensure precise alignment, eliminating such risks and optimizing production efficiency.

I can’t achieve consistent foil flatness. What’s the solution?

1Solution: BERHALTER Swiss Die-Cutting’s automated break and redressing device
BERHALTER Swiss Die-Cutting’s fully automated, servo-controlled break and redressing unit ensures optimal foil flatness, eliminating inconsistencies common in standard die-cutting machines. Across various industries, maintaining consistent foil flatness in die-cutting can be difficult, leading to reduced precision and material handling issues. BERHALTER Swiss Die-Cutting’s technology eliminates these issues by ensuring superior material handling and precise flattening control.Our die-cutting solutions provide superior handling and precision, ensuring consistently flat material throughout the process.

I need stable foil tension for better die-cutting results. What should I use?

1Solution: BERHALTER Swiss Die-Cutting dancer unit
Maintaining stable foil tension is critical for consistent die-cutting results. The BERHALTER Swiss Die-Cutting dancer unit is specifically designed to prevent fluctuations, ensuring precise material handling and uniform flatness throughout the process. With continuous, stable contact, the BERHALTER Swiss Die-Cutting dancer unit maintains optimal tension control, preventing material fluctuations and ensuring precise, high-quality die-cutting.

I have a problem with foil slipping, causing print-to-die registration issues. How can I prevent this?

1Solution: BERHALTER Swiss Die-Cutting’s patented adjustable feeding roller pressure control
BERHALTER Swiss Die-Cutting’s innovative adjustable feeding roller pressure ensures precise control over foil movement, effectively eliminating slippage problems and maintaining perfect print-to-die registration. Foil slipping is a common challenge in standard die-cutting machines worldwide, often caused by insufficient roller pressure control in conventional systems. BERHALTER Swiss Die-Cutting eliminates this issue with its advanced roller pressure control, ensuring smooth and precise foil movement. BERHALTER Swiss Die-Cutting’s technology is designed to prevent such issues by ensuring precise foil movement and maintaining perfect print-to-die registration.
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